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Made in the Suburbs: HydraForce supplies the parts 'that improve the world'

Q: Describe your company. What product(s) do you make and what are they used for?

A: HydraForce is an independent provider of efficient, high-performing and innovative motion control solutions that improve the world.

Our employees design and build hydraulic and electrohydraulic products and systems that provide control of the hydraulic functions on mobile equipment, including tractors and agricultural machines, construction equipment, material handling equipment and other types of machinery.

HydraForce supplies many of the leading original equipment manufacturers (OEMs) in the world, including Agco, Caterpillar, CNH, Crown, Cummins, John Deere, Doosan, Bobcat, Hyundai Heavy Equipment, JCB, JLG, Komatsu and Terex.

Q: Describe the process of making your products.

A: Hydraulic valves are made in assembly cells focused on the specific type of valve, i.e. solenoid, proportional, directional control, flow control and pressure control. The valves are assembled by hand or by robot, depending on the quantity, and 100% tested right on the assembly line. HydraForce follows strict quality processes, including Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Failure Mode and Effect Analysis (FMEA), and Statistical Process Control (SPC), Kaizen continuous improvement processes, Kanban throughput systems and Six Sigma problem solving.

Q: Do you plan to hire any additional staff or make any significant capital investments in your company in the next year?

A: HydraForce is actively seeking assemblers and testers for hydraulic valves and manifolds, both first and second shift. We are also hiring for other manufacturing positions, such as material handling, shipping and receiving, quality and other production positions. HydraForce has openings at various times for design and manufacturing engineers, supply chain and operations support positions.

HydraForce has been making capital investments in automated assembly and testing for many years and it's a top priority for the company to continue to invest heavily in automation.

Q: Do you have enough space in your current facility or are you looking to expand/find a new facility?

A: We have enough space right now in our current facility.

Q: What will your company's main challenges be in the next year?

A: Dealing with tremendous growth and overcoming supply chain challenges and labor availability to fulfill customer orders.

Q: What's the hottest trend in your industry?

A: Electrification of equipment, such as electric vehicles, lift trucks and more is being explored in the mobile equipment industry. HydraForce is actively involved in adding electronics, position and feedback sensing and remote control to its hydraulic valve and manifold products.

Q: Do you have a business mantra?

A: Our business mission is to simultaneously create value for all stakeholders by delivering best in class motion control solutions.

Q: What is one interesting fact about your company that most people may not know?

A: Our first product was a basic hydraulic check valve.

Q: What are the benefits to you of making your product(s) here in the Chicago suburbs?

A: Chicago is centrally located to most of our customers in the United States, and most of our suppliers are also located in Chicago and surrounding areas. Chicago is a major distribution hub for equipment manufacturing.

Q: If you could make any product other than what you do make, what would it be?

A: We are exploring electrification of hydraulics with the use of electronic and remote control and feedback sensing.

Q: If you could pick someone famous to promote your product, who would it be?

A: We have two choices.

While electrification may encroach on some hydraulic applications, there is still no technology that has the power density of hydraulics for high force and heavy loads. We would pick "The Rock," Dwayne Johnson.

Hydraulics has often been compared to the heart and muscle of the human body - hydraulic pumps being the heart, motors and cylinders the muscle behind linear and rotary motion. Hydraulic valves are the "brains" behind fluid power technology, allowing the hydraulic fluid to flow or not flow, at what rate to flow, and at what pressure to flow to provide innovative and efficient motion control. To represent the innovative and brainy side of our business, we would pick "Iron Man," Robert Downey Jr., to be our spokesperson.

A typical valve assembly cell at HydraForce includes in-line automated testing for proper assembly of pressure control valves for hydraulic machinery. Every valve is 100% tested before being put into a hydraulic manifold. Front (L-R) Janina Kzran, Team Lead, Shandira Garcia. BACK: (L-R) Angelita Rubio-Morales, Galena Klugman, (seated) Barbara Perkowska. Photo courtesy of HydraForce
Hydraulic manifolds made by HydraForce in Lincolnshire and Vernon Hills contain combinations of cartridge valves for control of multiple machine functions. The manifold blocks are drilled in Lincolnshire and filled with cartridge valves in Vernon Hills. Photo courtesy of HydraForce
Some of the hydraulic valves made by HydraForce in Lincolnshire and Vernon Hills that provide control of hydraulic functions on machinery, such as steering, braking, lifting and lowering buckets and booms. Photo courtesy of HydraForce

HydraForce

500 Barclay Blvd., Lincolnshire, IL 60069

(847) 793-2300

Website: www.hydraforce.com

Industry: Manufacturing

Annual revenue: $500,000,000

Number of employees: 1,000

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