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Toyota says stay out of front seats as air-bag probe widens

Toyota Motor Corp. is advising U.S. owners to keep passengers out of the front seats of several models until dealers can repair defective air bags, four months after taking similar actions in Japan.

Toyota issued the public warning as the National Highway Traffic Safety Administration stepped up efforts to reach at least 4.7 million motorists driving with potentially faulty air bags. The carmaker yesterday added to its air-bag recalls for the second time since June, when the company joined Honda Motor Co., Nissan Motor Co. and Mazda Motor Corp. in instructing dealers in Japan to disable passenger-side air bags and tell owners to prohibit passengers from sitting in the front seat.

"This is a very focused attempt to raise awareness with owners of affected vehicles in these particular regions, where we have found the incidence of failures is the highest," said John Hanson, a Toyota spokesman.

Toyota alone has called back more than 875,000 vehicles in three separate campaigns as part of recalls also affecting General Motors Co. and Bayerische Motoren Werke AG in the U.S. NHTSA and the carmakers are investigating air-bag inflators made by Takata Corp. that may malfunction if exposed to consistently high humidity and deploy with so much force that a metal part could rupture and strike occupants.

The world's largest automaker sent a recall notice to NHTSA on Oct. 19 for 247,000 vehicles, including some models of the Toyota Corolla, Matrix, Sequoia and Tundra, made from 2001 to 2004. Most of the vehicles had been subject to recalls by the company in June this year or May 2013, Hanson said.

Automakers are required to have an immediate remedy prepared when they recall vehicles in Japan. This prompted local carmakers including Toyota to deploy the stopgap measure of disabling air bags and installing warning stickers to discourage against sitting in front-passenger seats if dealers didn't immediately have the parts to replace faulty air bags.

Toyota said it extended this approach to the U.S. -- where immediate fixes are not mandated -- after Takata shared data that showed the inflators sent back to the supplier as part of its customers' recalls were performing improperly.

Takata plunged 23 percent, the steepest drop on record, to 1,686 yen today in Tokyo trading. The shares have declined 44 percent this year, compared with a 7.4 percent drop in the benchmark Topix Index.

Toyota is directing dealers to make fixes available sooner in high-humidity areas, where NHTSA has urged for particular urgency in response to four deaths potentially linked to the flawed safety devices. Worldwide, about 2.27 million Toyota vehicles had been affected by the air-bag recalls as of June, the company said.

Honda is still examining air-bag inflators that have been replaced as part of its recalls of 2.8 million vehicles in the U.S. tied to Takata air bags the past two years, spokesman Chris Martin said. The company hasn't decided yet whether to issue warnings against sitting in front-passenger seats in the U.S.

"We will act appropriately based on the results of this investigation," Martin said by phone. Honda is Takata's biggest customer and owns 1.2 percent of the Tokyo-based parts maker.

Mazda has no plan to have dealers disable passenger-side air bags in the U.S., spokeswoman Keiko Yano said by phone. The company has recalled 159,614 vehicles globally due to Takata air bags. Separately, Mazda has asked owners of 34,551 vehicles in Florida, Hawaii and Puerto Rico to get their air-bag inflators replaced as of June, she said.

Nissan spokesman Chris Keeffe said the company couldn't immediately comment about whether it will make any changes to its U.S. recall strategy.

It's uncommon for automakers to file a formal recall with regulators more than once for the exact same cars and exact same problem. Toyota is repeating its efforts to reach owners because of the potential danger, Hanson said.

"Consumers have been bombarded by news of recalls to the point that they are probably ignoring them," said Michelle Krebs, senior analyst at AutoTrader.com. "This airbag issue is widespread and needs to be assessed by consumers right away."

The front-passenger air bag inflators at Toyota, Honda, Nissan, BMW, GM and Mazda are at risk of rupturing, NHTSA said yesterday in a statement on its website. The safety regulator cited consistently high humidity and said its investigation is continuing.

"As a result of NHTSA's investigation, Toyota and Takata have brought forward new test results that underscore the urgency for owners in high-risk areas to take immediate action," the agency said.

Motorists wondering whether their cars are subject to a recall can type their vehicle identification numbers into the government's website, www.safercar.gov.

While Takata is at the center of the U.S. government's air- bag investigation, NHTSA also is probing how the car companies responded to defects with the components.

The Center for Auto Safety, a watchdog group in the U.S., accused Honda last week of failing to report all air-bag-related injuries and a deaths to a government database as required. The center's Oct. 15 letter to David Friedman, NHTSA's deputy administrator, also called for the U.S. Justice Department to conduct a criminal investigation into Honda's reporting.

The Florida Highway Patrol said last week it's investigating a fatality involving a Honda Accord driver stemming from neck wounds allegedly caused by an inflating air bag. There are at least two similar incidents involving Honda vehicles.

Honda said Oct. 16 it's also examining whether a faulty air bag was to blame for the death of a man who crashed his Acura sedan in a California parking lot. The company has said it's called back 6 million vehicles for problems with air bags in nine recalls since 2008.

Toyota adds 247,000 vehicles to air bag recall tally

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